As I understand it, you said:
Voltage variation
One of the ways to identify HVB health is to monitor voltage variation. The higher the variation the more taxing it is for the battery. When the variation increases the weaker cells are being more heavily taxed which makes them even weaker. In the Focus Electric the voltage variation always shows 0.01 as a minimum. The voltage variation increases by 1/100th of a volt for each 17 kW or so of power from the HVB. When the HVB SOC is low the variation goes up.
I can tell that the Focus Electric pack, with 15,000+ EV miles, is weaker than the Fusion Energi pack with its ~5000 EV miles. Another point of reference: the Focus Electric reports 2438 kWh used from the HVB is the ~11,000 miles we've had it. The Fusion Energi reports 1085 kWh used in the ~12,000 miles we've had it.
The Fusion Energi voltage variation usually shows 0.00 in FORScan. With Torque Pro I can see 3 decimal places for the voltage variation, the number reported by the BECM. The Energi voltage variation at rest is usually 0.003 volts, compared to the Focus which is 0.01 volts. It takes about 23-25 kW of power draw for the HVB to make the Fusion Energi pack voltage variation increase to 0.02, compared to 17 kW in the Focus.
I'm curious what a new Focus Electric would report for voltage variation.
So if I'm understanding correctly, you are seeing about 107/17 or approximately 6/100 V increase in variation at full throttle. This is reasonably consistent with the 0.07 V roughly that I'm seeing at full throttle.
As I noted, there is a brief (a second or two) right after the application of full throttle when the variation may be more, occasionally as much as 0.1 V or so. My understanding is that that some cells may have a different Voltage sag time characteristic from others, and that this is also an indicator of both SOC and battery health.
I will continue to check, but my impression is that at steady state full throttle, for as long as I can hold it, the variation is in the approximate range of 0.06 to 0.07 V. What I need is a long, steep hill, don't have one handy...