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  1. T

    sobdm location

    https://www.nfpa.org/-/media/Files/Training/AFV/Emergency-Response-Guides/Ford/Ford-Focus-EV-2012-2016-ERG.ashx Page 6: Secondary On-Board Diagnostic Module (SOBDM) (High Voltage Battery Charger) Located under the vehicle aft of the engine compartment. Has both low and high voltage electrical...
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    Considering giving up the fight

    Been some time, car went back together. And its still dead. I'm down to the main DTC Error Code: P0A0A; Definition: High Voltage System Interlock Circuit. Somewhere something isnt making a full circuit in what appears to be some 16 segment or so interlock system. I'm giving up. It makes me...
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    Considering giving up the fight

    New pics... I now have all the cooling plates out, and am in process of wiping down all the stuff. So much coolant...I'm surprised it ran at all. I would estimate a good half inch deep at the bottom of the lower pack, so battery packs just swimming. Will start re-assembly soon.
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    Considering giving up the fight

    More disassembly and some better news. Following the guide linked earlier, I'm actually removing all the cooling plates and with that, the packd come back together fine. More pictures later. Lots if leaked coolant in the bottom.
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    Considering giving up the fight

    Here are the pictures from last night. From seeing where the coolant sits, seems like the swelling is a likely culprit here. My concern is if its safe to reassemble when there are clearly some bad cells here. Is that a fire hazard? Im far from a battery expert. I do have to say Im a bit...
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    Considering giving up the fight

    Got a little further in teardown. No definitive leak points, but there is very definite swelling in some of the packs. That would seem like a logical cause. There was a lot of pressure built up. Will post some pictures in the morning.
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    HV Battery Issues - Out of Warranty

    Having just pulled the cover off my battery pack, this is a lot of work. Getting it out and just opening the cover is hard, its VERY well sealed, lots of bolts and RTV sealing everything in. Getting any airflow without disassembly will be hard if not impossible. Plus you could have pockets of...
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    Considering giving up the fight

    I havent pulled the pack apart yet, have only taken off the front cover, but its clearly leaking. Exactly where I dont know yet. First image shows the most obvious coolant. Curious how much I will find in the bottom.
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    Considering giving up the fight

    Pulled pack opened case... Guess what? Coolant! Ford is at a new low in my mind. I would never purchase a Mach E or a lightning at this point. They don't know what they are doing and don't care if a vehicle lasts past 8 years.
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    Considering giving up the fight

    Also FYI in other findings, when disconnecting all the items for the upper pack, I found a interesting item. There is a connector for the 12V system into the pack. The nuts on the connection block were very loose (maybe hand tight) and on the positive lead there was clear evidence of arching...
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    Considering giving up the fight

    Long time no post, but finally going down this path using your guide. I have the pack ready to pull and should have it out in the next couple of days. Too much other life stuff going on...(backyard landscaping, sale of my 2003 Cobra, and the purchase of a 68 Mustang as the next basket case...
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    Considering giving up the fight

    When the car was in for service, they noted that that coolant was low. Of course I kept asking "where did the coolant go then?". They kept telling me they checked the battery and it was dry. I'm going to guess it was BS as I pretty much have the same codes and what appears to be same...
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    Considering giving up the fight

    So for the last year my 2012 has been slowly getting worse. It started with bad 12v (replaced), was at the dealership for 3 months (they replaced several things under warranty, wire harness, etc.) and then after not figuring out anything else, said it was one of the water pumps. After hearing...
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