CarlPace
Posts: 29
Joined: Tue Mar 15, 2022 6:03 am

Battery Removal With Minimal Equipment

I'm hoping to extract the upper and lower HV battery packs from my FFE, but I don't have a hydraulic jib crane laying around. Transmission jacks seem more reasonably priced, so I might just pick one of those up for the lower pack.

I'm referencing this very helpful guide for steps and safety precautions, but it calls for a jib to get the upper pack out:
https://elvsolutions.org/wp-content/upl ... _Guide.pdf

Anyone know how heavy it is? Would it be remotely possible to get out by hand, or am I out of my league? I am not concerned about scraping/damaging the interior, if that makes a difference.

Thank you.
2014 White FFE
Battery replaced in 2020
Dead - Stripping for Parts
Anti_Climax
Posts: 490
Joined: Fri May 20, 2016 12:22 pm
Location: The Valley of the Sun

Re: Battery Removal With Minimal Equipment

I believe the combined weight is around 800lb, probably about a 1:3 split.
2012 Candy Blue FFE, 100K+ Miles
33.5kWh battery pack, 26.4kWh EtE
40A+ L2, CHAdeMO, CCS pending
CarlPace
Posts: 29
Joined: Tue Mar 15, 2022 6:03 am

Re: Battery Removal With Minimal Equipment

Perfect. Thank you!
2014 White FFE
Battery replaced in 2020
Dead - Stripping for Parts
Anti_Climax
Posts: 490
Joined: Fri May 20, 2016 12:22 pm
Location: The Valley of the Sun

Re: Battery Removal With Minimal Equipment

CarlPace wrote: Mon Mar 13, 2023 10:02 am Perfect. Thank you!
Bear in mind, I'm not speaking from personal experience, going by what I recall hearing before without any other validation.
2012 Candy Blue FFE, 100K+ Miles
33.5kWh battery pack, 26.4kWh EtE
40A+ L2, CHAdeMO, CCS pending
CarlPace
Posts: 29
Joined: Tue Mar 15, 2022 6:03 am

Re: Battery Removal With Minimal Equipment

Follow-up question. There's a crucial part of the instructions that instructs me to
"Remove the retainer from the parking brake cable bracket, and position the parking brake cable and bracket aside. "

The car is parked on the side of the road, and I'm relying on the parking brake to keep it there. Since the battery is dead, if I shift the car into park I won't be able to get it back into neutral without jumping the 12V, which I would rather avoid.

Simple question: What is the "parking brake cable bracket retainer"? And is it something that can be removed without disengaging the brake itself?

EDIT: It's the step required to access the lower service disconnect, near the rear passenger-side wheel.
2014 White FFE
Battery replaced in 2020
Dead - Stripping for Parts
Anti_Climax
Posts: 490
Joined: Fri May 20, 2016 12:22 pm
Location: The Valley of the Sun

Re: Battery Removal With Minimal Equipment

It sucks but you definitely do not need to remove anything to get that disconnect out. I've removed and reinserted it without even jacking up the car.

It's a pain in the ass and you may not have the same amount of luck I did, but it can be done.
2012 Candy Blue FFE, 100K+ Miles
33.5kWh battery pack, 26.4kWh EtE
40A+ L2, CHAdeMO, CCS pending
CarlPace
Posts: 29
Joined: Tue Mar 15, 2022 6:03 am

Re: Battery Removal With Minimal Equipment

Excellent news. I can at least give it a shot. Thank you again.
2014 White FFE
Battery replaced in 2020
Dead - Stripping for Parts

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